Abstract The curing reactions of epoxy resins are a complex process that defines thermosets final properties and are affected by any additive present on its formulation. Considering this, the aim of this study was to analyze the influence of the solvent addition on the curing kinetics of an epoxy system. The epoxy samples were prepared using different percentages by weight of acetone: 0, 2, 5 and 10 wt.%. From DSC and DMA tests, followed by the Borchardt-Daniels kinetic analysis it was reported that the addition of acetone can decrease the reactions rate, activation energy, Tg and elastic modulus. The presence of solvent, even in small amounts, can affect the curing mechanisms of epoxy resins. The changes on the curing behavior and the low quality of the final properties for the sample with 10 wt.% of solvent indicates that this may be a limit for acetone addition on the epoxy formulations.

The final properties of thermosets are strongly dependent on their curing process. Therefore, closely monitoring this process is necessary to assure the manufacturing quality and productivity. In this way, the aim of this study is to develop a simple dielectric module for monitoring and optimizing the industrial curing cycle of thermosets. The module is based on a data acquisition system and an interdigital sensor that remains in contact with the resin throughout the entire curing process. Dielectric analysis (DEA) was performed in a commercial epoxy resin formulation widely used as a matrix for thermoset composites, which was submitted to a pre-established and validated curing cycle. The properties derived from DEA measurements are in accordance with differential scanning calorimetry (DSC) results, allowing the identification of key stages of the curing process. The similarity between the results of both techniques is a strong indicative of the possibility of using the developed module as an alternative for industrial cure monitoring and optimization.

Carbon fiber composites are used in several industries such as, aerospace, automotive, civil engineering, sports goods and technical applications due to its low-weight, strength and stiffness. However, the technology of recycling of these thermosetting polymer composites remains an engineering challenge because of their cross-linked structures that impede their reprocessing by simple heating. The aim of this work was to study the influence of the amount and dimensions of carbon fibers arising from composite waste into a new composite of polypropylene matrix. In order to carry out the study, the carbon fiber composite waste has been mechanically processed for the production of chopped fibers with two different lengths (4.5 mm and 3.0 mm). Thermoplastic composites made of chopped carbon fiber/ polypropylene at proportions 1%, 5% and 7% in fiber weight content were obtained by extrusion and injection process. Then, a series of laboratory test (mechanical, thermal and morphological) were performed in order to characterize the composite material obtained. The results showed that the fibers were capable of causing a reinforcing, even though the new composite presents a complex phase system with low adhesion between the recycled carbon fibers and the polypropylene matrix.

The processing of the thermoplastic composites can cause matrix thermo-oxidative degradation. Understanding the level of thermo-oxidative degradation, as well as the thresholds of temperature and processing time, allows the manufacture of high performance composites with higher crashworthiness. This study evaluated the matrix thermo-oxidative degradation by Friedman's isoconversional kinetic model to a carbon fiber/polyamide (CF/PA) commingled fabric. In addition, the CF/PA commingled composite was manufactured by consolidation under pressure at 240°C, 250°C, 260°C, 270°C and 280°C to observe the influence of the matrix thermo-oxidative degradation on its energy absorption capacity. Impact test and compression after impact (CAI) determined the energy absorbed by the CF/PA commingled composite at different processing temperatures. The results demonstrated that the matrix thermo-oxidative degradation affected the energy absorption capacity of the CF/PA composite when the processing temperature exceeded 260°C, which is in accordance with the prediction of the degradation study. Therefore, the optimal processing cycle occurs at 260°C for 20min. When it processed in temperatures above 260°C, the CF/PA commingled composite reduces in 0.14J/°C the energy absorption ability due to the matrix degradation in high temperatures, leading to a considerable reduction on crashworthiness and its performance.

The commingled technology is a promising technique for the manufacture of composites reinforced with natural fibers. This study presents the development, processing and basic characterization of a long fiber Jute/Polypropylene (Jute/PP) commingled composite. The Jute/PP fabric was produced in a handloom and the composite was consolidated by compression molding. The PP matrix was chemically and thermally characterized to certify its chemical composition and define its melting and crystallization temperatures. The degradation behavior of jute fibers was also studied by Friedman’s kinetic isoconversional model using thermogravimetric analyses (TGA). The mechanical properties of jute reinforcement and Jute/PP composite were characterized by tensile strength tests and by fractographic study of the fracture surfaces. Its tensile strength (44.62±6.02 MPa) and elasticity modulus (7.10±2.34 GPa) are approximate to the ones obtained by other processing techniques, suggesting that the developed commingled process can work as a low cost and practical alternative methodology for manufacturing of more sustainable composites in industries.

To address a critical aspect of the fast growing use of composites in aircraft and aerospace industry, the influence of the porosity on the shear strength of composites property was investigated as a mean for determining the critical values of porosity. Acid digestion techniques were applied to determine the void volume ratio of two families of carbon epoxy laminates (8 and 16 plies). Ultrasonic inspections revealed the corresponding attenuation coefficients. The void morphology was investigated by optical microscopy. Results from Interlaminar shear and Iosipescu shear tests were correlated with the attenuation coefficient to determine critical values of porosity using a modified Mar-Lin fracture criteria. It has been shown that the shear strength decrease with the increase of void volume ratio and the effects are more significant in thicker laminates. This work showed that by using the Mar-Lin criteria the singularity order, which is an indicative of the sensibility to voids in composites, is dependent of type of loading and void distribution.